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page 1 of 650 klm technology rev 01 group solutions standards and software practical engineering rev 1 september 2017 guidelines for processing plant solutions www klmtechgroup com klm technology group ...

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                                                                                                                     Page : 1 of 650 
                                                                                                                      
                    KLM Technology                                                                                   Rev: 01 
                            Group                 
                                                    SOLUTIONS, STANDARDS AND SOFTWARE 
                      Practical Engineering                                                                          Rev 1 September 2017 
                   Guidelines for Processing                                                                          
                         Plant Solutions                        www.klmtechgroup.com 
                                                                                   
                                                                                                                      
                                                                                                                      
                  KLM Technology Group           Petrochemcial Manufacturing Reports   
                  #03-12 Block Aronia,                                                                                
                  Jalan Sri Perkasa 2                                                                                Editor / Author 
                  Taman Tampoi Utama                      Natural Gas Processing 502                                  
                  81200 Johor Bahru                                                                                  Karl Kolmetz 
                                                                                   
                                                                                   
                         
                                                                                      
                                                                                      
                                                                                                                                                
                         KLM Technology Group has developed; 1) Process Engineering Equipment                                                   
                         Design Guidelines, 2) Equipment Design Software, 3) Project Engineering                                                
                         Standards and Specifications, 4) Petrochemical Manufacturing Reports and                                            
                         5)  Unit  Operations  Manuals.      Each  has  many  hours  of  engineering                                         
                         development.                                                                                                        
                                                                                                                                             
                         KLM is providing the introduction to this guideline for free on the internet.    
                         Please go to our website to order the complete document.                                                            
                                                                                                                                             
                                                              www.klmtechgroup.com                                                           
                                                                                                                                             
                                                                                                                                             
                                                                                                                                                
                                                                                                                                                
                                                                                      
                                                                                      
                                                                                      
                                                                                      
                                                                                      
                                                                                      
                                                                                      
                         
                                                                                      
                         
                         
                         
                         
                         
                         
                         
                                               KLM Technology                                                                                                                                                Page 2 of  650 
                                                            Group                                     Petrochemcial Manufacturing Reports   
                                                                                                                                                                                                             Rev: 01 
                                                  Practical Engineering 
                                         Guidelines for Processing Plant                                           Natural Gas Processing 502 
                                                            Solutions                                                                                                                                        September 2017 
                                          
                                          
                                                                                                                         TABLE OF CONTENT 
                                          
                                         CHAPTER 1: INTRODUCTIONS                                                                                                                                                                                    22 
                                          
                                         DEFINITIONS                                                                                                                                                                                                 51 
                                          
                                         CHAPTER 2: REFRIGERATION SYSTEMS                                                                                                                                                                            70 
                                                          
                                                         Types of Refrigeration                                                                                                                                                                      74 
                                                          
                                                         Refrigeration Stages                                                                                                                                                                        80 
                                                          
                                                         Carnot Refrigeration Cycle                                                                                                                                                                  84 
                                                          
                                                         Refrigerant Nomenclature                                                                                                                                                                    87 
                                                          
                                                         Selecting Refrigerant                                                                                                                                                                       92 
                                                          
                                                         Mechanical Refrigeration                                                                                                                                                                    93 
                                                          
                                                         Equipments for Mechanical Refrigeration                                                                                                                                                  109 
                                                          
                                                         Absorption Refrigeration                                                                                                                                                                 133 
                                          
                                                         Application                                                                                                                                                                              140 
                                                          
                                                         Application1:Vapor-Compression Refrigeration System(Single Stage)                                                                                                                        140 
                                                          
                                                         Application2:Vapor-Compression Refrigeration System(Multi Stage)                                                                                                                         143 
                                                          
                                                         Application 3: Cascade System                                                                                                                                                         146 
                                                          
                                                         Interpolation                                                                                                                                                                            149 
                                          
                                          
                                         CHAPTER 3: CRYOGENIC HEAT EXCHANGER                                                                                                                                                                      152 
                                                          
                                          
                                            These design guideline are believed to be as accurate as possible, but are very general and not for specific design 
                                            cases. They were designed for engineers to do preliminary designs and process specification sheets.  The final 
                                            design must always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will 
                                            greatly reduce the amount of up front engineering hours that are required to develop the final design. The guidelines 
                                            are a training tool for young engineers or a resource for engineers with experience.     
                                             
                                                                                                                                                                                                               
                                            This document is entrusted to the recipient personally, but the copyright remains with us.  It must not be copied, 
                                            reproduced or in any way communicated or made accessible to third parties without our written consent. 
                                               KLM Technology                                                                                                                                                Page 3 of  650 
                                                            Group                                     Petrochemcial Manufacturing Reports   
                                                                                                                                                                                                             Rev: 01 
                                                  Practical Engineering 
                                         Guidelines for Processing Plant                                           Natural Gas Processing 502 
                                                            Solutions                                                                                                                                        September 2017 
                                          
                                          
                                                         Low temperature In Science and Technology                                                                                                                                                152 
                                                                                                                                                                                                                                                             
                                                         Cryogenic Fluid                                                                                                                                                                          157 
                                                          
                                                         Properties of Cryogenic Fluids                                                                                                                                                           163 
                                                          
                                                         Cryogenic Usage for Equipment Cooldown                                                                                                                                                   166 
                                                          
                                                         Phase Domains                                                                                                                                                                            167 
                                                          
                                                         Heat Transfer and Thermal Design                                                                                                                                                         168 
                                                          
                                                         Properties of Solids                                                                                                                                                                     169 
                                                          
                                                         Refrigeration and Liquifaction                                                                                                                                                           173 
                                                          
                                                         Expansion Types of Refrigerators                                                                                                                                                         174 
                                                          
                                                         Liquefaction                                                                                                                                                                             181 
                                                          
                                                         Application: Cryogenic Heat Exchangers                                                                                                                                                   184 
                                                          
                                                         Challenges in the Modeling of CHE                                                                                                                                                        185 
                                                          
                                                         Present Models for Heat Exchanger Design                                                                                                                                                 190 
                                                          
                                                         Lumped Parameters Models (LPM)                                                                                                                                                           191 
                                                          
                                                         Distributed Parameters Models (DPM)                                                                                                                                                      194 
                                                          
                                                         Stream Evolution Models (SEM)                                                                                                                                                            195 
                                                          
                                                         Scope of The Work                                                                                                                                                                        196 
                                                          
                                                         Heat Exchanger in Cryogenic Processes                                                                                                                                                    197 
                                                          
                                                         High Effectiveness HE are Required                                                                                                                                                       198 
                                                          
                                                         Application                                                                                                                                                                              200 
                                          
                                            These design guideline are believed to be as accurate as possible, but are very general and not for specific design 
                                            cases. They were designed for engineers to do preliminary designs and process specification sheets.  The final 
                                            design must always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will 
                                            greatly reduce the amount of up front engineering hours that are required to develop the final design. The guidelines 
                                            are a training tool for young engineers or a resource for engineers with experience.     
                                             
                                                                                                                                                                                                               
                                            This document is entrusted to the recipient personally, but the copyright remains with us.  It must not be copied, 
                                            reproduced or in any way communicated or made accessible to third parties without our written consent. 
                                               KLM Technology                                                                                                                                                Page 4 of  650 
                                                            Group                                     Petrochemcial Manufacturing Reports   
                                                                                                                                                                                                             Rev: 01 
                                                  Practical Engineering 
                                         Guidelines for Processing Plant                                           Natural Gas Processing 502 
                                                            Solutions                                                                                                                                        September 2017 
                                          
                                          
                                          
                                          
                                         CHAPTER 4: GAS SWEETENING SYSTEMS                                                                                                                                                                        204 
                                          
                                                         Process Flow Scheme                                                                                                                                                                      208 
                                                          
                                                         Absorber Design                                                                                                                                                                       211 
                                          
                                                         Regenerator Design                                                                                                                                                                    217 
                                           
                                                         Rich Solution Hydrocarbon Flash/Skimming Drum Design                                                                                                                                  223 
                                          
                                                         Rich/Lean Exchanger Design                                                                                                                                                            224 
                                          
                                                         Surge Tank Design                                                                                                                                                                        227 
                                                          
                                                         Reclaimer Design                                                                                                                                                                      228 
                                          
                                                         Filter Design                                                                                                                                                                         231 
                                          
                                                         Carbon Treater (Charcoal Filter)                                                                                                                                                      232 
                                          
                                                         Anti-foam Agent Injection Facilities Design                                                                                                                                     234 
                                          
                                                         Corrosion Control                                                                                                                                                                        235         
                                                                                                                                                                                                                                                             
                                                         Application:                                                                                                                                                                                        
                                                                                                                                                                                                                                                            
                                                         Application 1: Calculated Heat Duty, Area, and Power Requirements for MEA  243 
                                                          
                                                         Application 2: Calculated Heat Duty, Area, and Power Requirements for DEA  245 
                                                          
                                                         Application 3: Calculated Acid Gas Absorbed, Rich/Lean Load, and  
                                                                                  Bulge Temperature                                                                                                                                               247 
                                                                                                                                                                                                                                                            
                                                                                                                                                                                                                                                            
                                         CHAPTER 5: GAS DEHYDRATION                                                                                                                                                                               253 
                                          
                                          
                                            These design guideline are believed to be as accurate as possible, but are very general and not for specific design 
                                            cases. They were designed for engineers to do preliminary designs and process specification sheets.  The final 
                                            design must always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will 
                                            greatly reduce the amount of up front engineering hours that are required to develop the final design. The guidelines 
                                            are a training tool for young engineers or a resource for engineers with experience.     
                                             
                                                                                                                                                                                                               
                                            This document is entrusted to the recipient personally, but the copyright remains with us.  It must not be copied, 
                                            reproduced or in any way communicated or made accessible to third parties without our written consent. 
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...Page of klm technology rev group solutions standards and software practical engineering september guidelines for processing plant www klmtechgroup com petrochemcial manufacturing reports block aronia jalan sri perkasa editor author taman tampoi utama natural gas johor bahru karl kolmetz has developed process equipment design project specifications petrochemical unit operations manuals each many hours development is providing the introduction to this guideline free on internet please go our website order complete document table content chapter introductions definitions refrigeration systems types stages carnot cycle refrigerant nomenclature selecting mechanical equipments absorption ap...

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